GENERAL SERVICE AIR SYSTEM

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The general service air system is supplied by one electric motor driven air compressor operating at a pressure of 6.9MPa. The compressor discharges to a 3.0m3 air receiver and is controlled by the pressure in the receiver with the machine loading and unloading as required.

The compressor is fitted inside an acoustic casing that is equipped with a local control panel. This provides a digital read out of the system pressure, the air temperature at the compressor outlet and the operating status of the machine. It is menu driven and can be used to obtain operating information or details on alarms and shutdowns.

The general service air system is normally supplied by the general service air compressor and the general service air receiver, however in the event of a failure of this compressor, air can be supplied from the main starting air system through a reducing station.

The general service air system is used to supply the following ships services:

•    Radar mast air horn

•    Foremast air horn

•    Generator engine emergency diesel oil pump

•    Air conditioning room

•    Accommodation services

•    Deck services

•    Foam room

•    Foam alarm air horn

•    Pump room alarm horns

•    Engine room service air system

•    Purifier room

•    Incinerator atomising air

•    Workshop

•    Sea chests

•    Main engine exhaust valve sealing air

•    The steering gear room

•    Main engine turbocharger cleaning

•    Fresh water hydrophore tank

•    Emergency shut-off valve air vessel

•    Fuel valve test rig

Procedure for Preparing the General Service Air System for Operation

The general service air compressor is started by pressing the START pushbutton on the local control panel. The compressor will automatically start and load itself unless the line pressure is above the pressure cut-in set point or the start temperature is below 5°C.

a)     Ensure that all the instrumentation valves are open.

b)     Check the oil level in the compressor.

c)     Set up the valves as shown in the following table. Valves are shown as open but valves for user services will only be open when that service is being used.

PositionDescription
OpenInlet valve to reducing valve from starting air system
OperationalReducing valve
OpenOutlet valve from reducing valve from starting air system
OpenLine valve to general service air system from reducing valve
OpenGeneral service air compressor outlet valve
OpenGeneral service air receiver inlet valve
OpenGeneral service air receiver outlet valve
OpenGeneral service air receiver drain trap valves
OpenUpper deck port service air outlet
OpenMain  engine  and  No.1  and  No.3  generator engine turbocharger service air outlet
OpenLO   purifier   and   No.2   generator   engine turbocharger service air outlet
OpenDeck service air outlet and foremast horn
OpenBridge deck service air outlet
OpenIncinerator service air supply valve
OpenNo.1 waste oil settling tank air supply valve
OpenNo.2 waste oil settling tank air supply valve
OpenMSD air supply valve
OpenPort foam air horn valve
OpenStarboard foam air horn valve
OpenLow sea chest (port) service air supply valve
OpenHigh sea chest (starboard) service air supply valve
OpenFuel valve test rig air supply valve
OpenFresh water hydrophore tank air supply valve
OpenGenerator   engine   blackout   FO   pump   air supply valve
OpenMain   engine   turbocharger    cleaning    and exhaust valve sealing air supply valve
OpenAir horn for general alarm air supply valve
OpenAir horn for foam release air supply valve
OpenAir horn for gas detector air supply valve

d)     Start  the  general  service  air  compressor,  ensuring  that  the loading  and unloading  system  operates  correctly.  The cut in and cut out pressures are set during the commissioning of the system and should not be changed.

e)     Check that the system drain traps are operational.

The general service air system is now operating with air supplied by the general service air compressor via the general service air receiver, however, the valve set up described shows the valves from the starting air pressure reducing valve being open. This will ensure the automatic supply of back-up air from that system in the event of general service compressor failure or excessive demand from the service air system.

Switching off the compressor is achieved by pressing the STOP pushbutton on the compressor’s local control panel. The green light will extinguish and the compressor will go through its timed shutdown sequence.

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